Valorisation of Fermentation Side-Stream for Waste-to-Mycoprotein: Nutrient Composition, Metabolic Insights and Process Optimisation

Abstract

Fermentation-derived side streams represent an underutilised resource for sustainable protein production. This study investigates the potential of centrate from industrial Fusarium venenatum fermentation as a nutrient source for fungal biomass generation. Following compositional characterisation, a synthetic centrate medium was formulated and evaluated using a Box-Behnken design combined with response surface methodology. Across 46 experimental runs, cell dry weight (CDW) ranged from 0.22 to 3.87 g per liter, demonstrating a strong dependence on nutrient composition. Ammonia and glucose were identified as the dominant factors influencing biomass production, with significant nonlinear effects. The model predicted a maximum CDW of 4.17 g per liter under optimised conditions, which was experimentally validated at 3.99 g per liter. Carbon conversion efficiency reached up to 29.02%, indicating effective substrate utilisation. These findings demonstrate that fermentation-derived centrate can support substantial fungal growth, while highlighting its potential to enhance nutrient recovery and influence the biochemical composition of sustainable mycoprotein.